Skid Mounted 100 TPH

Details

We fabricate 100 TPH Skid Mounted Plant that is reasonably priced and the special mounting is suitable for both, quarrying and mining industry. It offers a cost effective way of reducing oversize materials.

Feeding to the plant
With help of feeding flight conveyor. The flight conveyor can handle boulders upto 30 mm size and the feeding height of the conveyor is only 2.5 to 3 mtr. Hence, the plant can be fed with the help of loaders without any feeding ramp. If required one small ramp of 2 mtr. height can be constructed with the help of wire mesh.

Primary Crusher
2 primary jaw crushers of AC 30 size.

Secondary Crusher
All the output from the plant will be perfectly cubical in shape. The probable fleeciness index of the output will be around 5-7%. We guarantee that the quality of the output will conform to the specification of ‘Most’.

Vertical Shaft Impactor, viao-7 open rotor
Output product size & : 40 + 20 mm – 12%
Percentage of each : 20 + 10 mm – 35%
Product with a variation : 10 + 5 mm – 22%
of 5-10% as per requirement :5 + 0 mm – 31%

Screening Arrangement
The crushing plant will be provided with one vibrating screen of 10’ x 4’ size in 4 deck construction. The decks of the vibrating screen have been arranged as follows :
1st deck – 40 mm
2nd deck – 20 mm
3rd deck – 10 mm
4th deck – 5 mm

Conveyors
In our design we have planned to supply complete conveyor system in tubular structure construction. The supports of the conveyor will be leg or rope as per the requirement. The head drum of the conveyor are self geared maintenance free. There will be no need of any outside gear box system for this conveyor. All conveyors considered are 500 mm belt width and the belts are endless type with 315/3 quality, 3 mm top, 1.5 mm bottom and M-24 grade of covering. In our layout planning we have considered to supply total conveyors of 110 mtr. long in 7 sections.

Motors
We will supply one set of electric motor of TEFC cage type along with the plant of following rating:
a) For primary crusher AC 30 – 60 HP. – 2 Nos.
b) For secondary crusher VIAO-7 – 150 HP. 1 No.
c) For vibrating screen – 15 HP. – 1 No.
d) For flight conveyor – 20 HP. – 1 No.
e) For complete conveyors 25 HP. – 1 set.

Power source
We feel one generating set of 400 KVA will be sufficient to operate the plant.

Control Panel
We will supply one suitable control panel along with the plant. The said control panel will have overload protection, earth fault protection, single phase protection for the motors. The panel will have provision for auto and manual operation with emergency stop facilities. The control panel will be placed on the skid structure of the plant.

Connected Load
Considering provision for any additional load of 5 HP. the total power requirement of the plant will be 337 HP.

Connecting Cable
We will provide one set of connecting cables from equipment to control panel only. The supply cable from main power source to control panel is not included.
Supervision of erection and commissioning We will provide supervision of erection and commissioning of the plant and will charge extra.