Specifications include:

• 2-stage and 3-stage 
• Capacity : 20 TPH to 500 TPH 
• Feed size : 300 – 700 mm and below 
• Output size : 40 mm and below
• Price : INR 1.0 – 5.5 crore
• Power Source : Electricity or diesel generators
• Flexibility : Customized based on specific requirements

Jaw Crushers Assembly Process

Jaw crushers are commonly used in the mining and aggregate industries to crush materials. They operate by compressing rock between a fixed and a moving jaw. Here’s a basic overview of how jaw crushers work:

• • Feed Hopper: Raw materials are fed into the crusher through a vibrating feeder or a grizzly feeder. The feeder distributes the material over the entire length of the crusher.

• Jaw Crusher Components:

• • • Movable Jaw: The movable jaw is attached to a swinging lever, which is connected to an eccentric shaft. This shaft rotates and moves the movable jaw, causing the material to be crushed.
    • Fixed Jaw: The fixed jaw is stationary and acts as a support for the movable jaw. It provides a surface against which the material can be crushed.
    • Toggle Plate: The toggle plate is a mechanism that helps to transmit power and protect the crusher from overloading. It is connected to the movable jaw and helps in adjusting the size of the discharge opening.

• Crushing Process: 

• • As the eccentric shaft rotates, the moving jaw moves up and down, creating a squeezing motion.
  • Material is crushed between the two jaws as the space between them narrows.
• Discharge: The crushed material is discharged through the bottom of the crusher, either directly into a bin or onto a conveyor belt.

Types of Jaw Crushers:

• Overhead Eccentric (Single Toggle) Crusher: The eccentric shaft is positioned below the swinging jaw, providing a higher stroke than the overhead eccentric (double toggle) type.
• Double Toggle Jaw Crusher: In this type, the swing jaw is pivoted at the top and the other jaw is positioned at a toggle joint.

Checklist for Choosing the Best Jaw Crusher:

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• Material Characteristics: Hardness, abrasiveness, and moisture content of the material being crushed.
• Capacity Requirements: Ensure the crusher can handle the desired throughput.
• Size of Feed Material: The size distribution and maximum size of the feed material.
• Maintenance and Operating Costs: Consider the ease of maintenance and the overall operating costs.
• Adjustability of Settings: The ability to adjust the discharge setting to control the size of the crushed material.
• Crusher Size and Weight: Suitability for the available space and transportation requirements.
• Wear Parts: Availability and cost of wear parts, such as jaw plates.
• Safety Features: Check for safety features to protect operators during maintenance or in case of a malfunction.
• Manufacturer Reputation: Consider the reputation and reliability of the manufacturer.
• Application Specifics: Some crushers are better suited for specific applications, so consider the unique requirements of your operation.

Why Choose HPPA Jaw Crushers?

• Material Buildup Prevention: The accelerated particle movement in HPPA Crushers ensures efficient material flow, reducing the risk of obstructions and enhancing overall operational reliability.
• Enhanced Jaw Plate Wear Resistance: HPPA Crushers feature jaw plates with superior wear resistance, extending the lifespan of components and minimizing wear-related issues. 
• Mitigation of Unplanned Downtime: We offer crushers, known for their reliability, are engineered to minimize breakdowns and offer a higher level of dependability, ensuring continuous and uninterrupted operations.
• Precision Size Reduction Achieved: HPPA Crushers are engineered to deliver precise size reduction for various materials, addressing concerns about inadequate size reduction for a wide range of materials and hardness levels.
• Energy-Efficient Operations: By choosing HPPA Crushers, operators can not only reduce operational costs but also contribute to sustainable and environmentally friendly crushing practices.

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